Doing away with traditional heavy machinery, Monaflex developed a lightweight yet tough hot vulcanisation system that provides a distortion-free, long-lasting repair to tyres of all sizes.
Watch our brief video to see how the system works
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Following inspection, damaged material around the injury on the outside of the tyre is removed and replaced with rubber compound. The penetration through the inner liner is covered with a flexible reinforced patch.
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Monaflex pioneered the use of airbags to apply the required pressure for vulcanising whilst also conforming perfectly with the complex contours of the tyre. Combined with the application of heat via flexible, heavy duty heat pads the vulcanised repairs are uniformly smooth and feather edged – giving even greater adhesion and repairs that will outlast the tyre.
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When the new repair is heated under pressure, a chemical reaction in the uncured soft rubber causes the molecules to begin ‘crosslinking’ with other molecules. After a period of time this will cause the uncured rubber to become much harder and durable whilst also firmly adhering to the original tyre structure. With the Monaflex System a hot vulcanisation repair can be made that will be virtually undistinguishable from the tyre around it.
Saving on human resources
Is easier to setup and use
Less downtime and fewer resources
Lengthening tyre lifespan and reducing the downtime caused by multiple repairs
Is strong enough to stand up to the toughest environments
Comes with unlimited technical support
Director
Our organization has used Monaflex equipment for over twenty years. The Indian mining industry may have changed significantly over the last two decades, however, the quality of products and services provided by Monaflex has been consistently first-class.
Director, Tyre Operation
Monaflex benefits my business by providing equipment to complete the large repairs that cannot be achieved with other cooking methods
Procurement Manager
The cost benefit of using Monaflex tyre repair equipment cannot be understated. With the support of Monaflex our tyre repair program has saved us considerable time and money, moreover it has significantly reduced our annual budget for replacement tyres.
Chief Engineer
We have had an excellent experience with Monaflex. Their products have delivered consistent results, improving efficiency and quality in our OTR repairs. We especially value the technical support and the close relationship with their team, which gives us the confidence of having a strategic partner in our operations.
Director
Our organization has used Monaflex equipment for over twenty years. The Indian mining industry may have changed significantly over the last two decades, however, the quality of products and services provided by Monaflex has been consistently first-class.
Director, Tyre Operation
Monaflex benefits my business by providing equipment to complete the large repairs that cannot be achieved with other cooking methods
Procurement Manager
 The cost benefit of using Monaflex tyre repair equipment cannot be understated. With the support of Monaflex our tyre repair program has saved us considerable time and money, moreover it has significantly reduced our annual budget for replacement tyres.
Chief Engineer
We have had an excellent experience with Monaflex. Their products have delivered consistent results, improving efficiency and quality in our OTR repairs. We especially value the technical support and the close relationship with their team, which gives us the confidence of having a strategic partner in our operations.
